Safety Standards in Industrial Factory Design and Construction

In the context of increasingly expanded production, industrial factory construction is no longer limited to meeting progress schedules and cost efficiency. Safety is becoming a core standard, directly affecting people, assets, and the sustainable operation capacity of enterprises. Fully complying with safety standards from the design stage through construction is a mandatory requirement for all modern factories. Join TECO in exploring in detail the safety standards applied in the design and construction of industrial factories.

Understanding Safety Standards in the Design and Construction of Industrial Factories

Why Safety Standards Are the “Backbone” of Industrial Factories

Factories are environments that concentrate high-capacity machinery and equipment, along with a high density of labor. Without proper safety solutions, the risks of accidents, fires, explosions, and production disruptions can easily occur.

Safety standards help to:

• Protect the lives and health of workers

• Minimize damage to assets and equipment

• Ensure factories meet legal requirements for operation

• Extend the service life of buildings and improve long-term operational efficiency

In practice, many serious incidents originate from industrial factory design and construction that fail to comply with safety standards from the outset.

Safety Standards in Industrial Factory Design

1. Safety in Overall Site Planning

Overall site planning is the first step that determines the safety level of the entire factory.

Key requirements include:

• Clear zoning between production areas, warehouses, offices, and technical areas

• Ensuring safe distances between functional zones

• Providing access routes for fire trucks and technical vehicles

• Separating areas with high fire and explosion risks

Scientific planning helps reduce hazardous intersections and facilitates smooth future operations.

2. Structural Load-Bearing and Stability Standards

The structure is the foundation that ensures long-term safety for industrial factories.

Design requirements include:

• Accurate calculation of machinery and goods loads

• Selecting appropriate steel or reinforced concrete structures

• Ensuring stability under vibration and dynamic loads

• Allowing for future expansion and upgrades

A structurally weak facility poses serious risks during production.

Structural load-bearing and stability standards

3. Internal Traffic Safety Standards

Internal traffic directly affects occupational safety within factories.

Key considerations include:

• Separating pedestrian paths from forklift and transport vehicle routes

• Providing sufficiently wide corridors without obstructions

• Designing proper ramps with anti-slip measures

• Installing clear safety signage and floor markings

Well-designed internal traffic systems help reduce collision-related accidents.

4. Lighting and Ventilation Safety Standards

Lighting and ventilation have a direct impact on workers’ health.

Basic requirements include:

• Adequate natural and artificial lighting

• Avoidance of glare and hazardous dark areas

• Effective natural and mechanical ventilation systems

• Control of temperature and exhaust gases in production zones

This is a factor often underestimated but with long-term impacts on productivity.

Lighting and ventilation safety standards

Safety Standards in Industrial Factory Construction

1. Occupational Safety During Construction

In industrial factory construction, occupational safety is the top priority.

Contractors must:

• Provide full personal protective equipment (PPE) for workers

• Apply safety measures for work at height

• Control lifting and installation of steel structures

• Conduct safety training prior to construction

Negligence during this phase can easily lead to serious accidents.

Occupational safety during construction

2. Safety of Construction Materials and Equipment

Construction materials and equipment must meet quality standards.

Key requirements include:

• Inspection and certification of incoming materials

• Proper storage in accordance with technical regulations

• Strict management of construction machinery

• Compliance with regulations for flammable and explosive materials

Material quality directly affects the durability and safety of the facility.

3. Safety in Technical System Installation

Technical systems are the “nervous system” of a factory.

Construction must ensure:

• Electrical systems installed in compliance with safety standards

• Proper layout of water supply and drainage systems

• Thorough inspection before trial operation

• Safety for both personnel and equipment

Minor errors in technical systems can lead to major consequences.

Fire Prevention and Firefighting (PCCC) Safety Standards in Factories

Fire prevention and firefighting is a mandatory requirement in all industrial factories.

Key standards include:

• Clearly arranged and easily accessible emergency exits

• Standard-compliant fire alarm and firefighting systems

• Fire-resistant finishing materials

• Zoning and isolation of high fire and explosion risk areas

• Full provision of fire prevention and firefighting equipment within the factory

Fire safety design must be integrated from the initial stages, not treated as a formality.

Fire prevention and firefighting safety standards in factories 

Safety Standards in Factory Operation and Maintenance

After the completion of industrial factory construction, safety must be maintained throughout the entire lifecycle of the facility.

Enterprises should:

• Conduct periodic inspections of structures and technical systems

• Perform maintenance according to schedule

• Provide occupational safety training for employees

• Establish clear emergency response procedures

Safety is not a cost but a long-term investment in sustainable development.

Conclusion

Safety standards are an indispensable foundation in the design and construction of industrial factories. A factory that meets safety standards enables stable operations, reduces risks, and optimizes production efficiency. Investing correctly from the beginning is the most effective way to protect both the long-term value of the facility and human resources. Through this article, TECO hopes to have provided enterprises with a clearer and more comprehensive understanding of the safety standards required in industrial factory design and construction.